Friday, October 26, 2018

Ratchet Crimping Tool: Insulated Terminals / DC Balance Taps







Crimping Tool Insulated Ring Terminals and Quick Connect Receptacles.
https://www.kevingittemeier.com
Knipex Self Adjusting Insulation Strippers:
https://amzn.to/2yf4RFs
SG Tool Aid SGT18980 Ratcheting Terminal Crimping Kit (9 Die Set):
https://amzn.to/2PsxfdT

#CrimpingTool, #WireCrimp, #WireCrimpingGuide,

Using self adjusting wire insulation strippers and a full cycle ratchet crimper tool to crimp Insulated Ring Terminals and Female Quick Disconnects to 10 awg copper wire to make up several DC capacitor bank balance resister taps. At end of video a look at the crimper and some quality crimp terminals.

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Molex 3 Way Adapter Quick Disconnect (Piggyback):
https://amzn.to/2CFrIOh,

Some Quality Brand Crimp Terminals:
TE Connectivity Pro-Crimper II & Kit:
https://amzn.to/2RMVp4y,
TE Connectivity AMP Terminal Kit:
https://amzn.to/2CItnTr,
3M Crimp Terminal Kit:
https://amzn.to/2CI3G5l,
Panduit Crimp Terminal Kit:
https://amzn.to/2CHwISG,
Burndy Insulated Terminals:
https://amzn.to/2RLTQUk,
Thomas & Betts Sta-Kon Kit:
https://amzn.to/2PwI8ey,

Look for our future video comparing the following automatic wire insulation strippers:
Knipex Self Adjusting Strippers:
https://amzn.to/2yf4RFs,
Felo Automatic Wire Stripper:
https://amzn.to/2Pr66b3,
Wiha Compact Ergonomic Wire Stripper
https://amzn.to/2Ce0LA7,
Klein Wire Cutter and Stripper:
https://amzn.to/2CHZQZV,
Irwin Vise-Grip Self Adjusting Wire Stripper:
https://amzn.to/2CFCi8b,
Capri Tools Automatic Wire Stripper and Cutter:
https://amzn.to/2CJODrG, (Cheap)
Ares Automatic Wire Stripper and Cutter:
https://amzn.to/2PwiAhS, (Cheap)

Its EXPENSIVE but I would like to try the Weidmuller Stripping Tool:
https://amzn.to/2CGgrxf,
Amazon affiliate links

Crimping Terminal Guides and Information:
NASA “Workmanship Standard for Crimping Interconnecting Cables, Harnesses and Wiring”
https://nepp.nasa.gov/files/27631/NST...
TE Connectivity “THE GOOD CRIMPING GUIDE Solderless Termination Training Manual”
https://www.ttieurope.com/content/dam...
Molex “QUALITY CRIMPING HANDBOOK”
https://media.digikey.com/pdf/Data%20...
Panduit “Termination Solutions”
https://www.alliedelec.com/m/d/1bfc53...


SG Tool Aid SGT18980 Ratcheting Terminal Crimping Kit (Quick Change with 9 Die Sets) Includes 9 Die Sets for the most popular automotive terminal crimping applications. Quickly and easily change Die Sets with the press of a lever. Crimping Tool has a steel frame with comfortable cushion grips. Ratcheting action ensures a perfect crimp every time.
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From Wikipedia
https://en.wikipedia.org/wiki/Crimp_(...)
Crimp Electrical
An electrical crimp is a type of solderless electrical connection
Crimp connectors are typically used to terminate stranded wire. The benefits of crimping over soldering and wire-wrapping include: A well-engineered and well-executed crimp is designed to be gas-tight, which prevents oxygen and moisture from reaching the metals (which are often different metals) and causing corrosion. Because no alloy is used (as in solder) the joint is mechanically stronger. Crimped connections can be used for cables of both small and large cross-sections, whereas only small cross-section wires can be used with wire-wrap
In the first step of crimping, the terminal is inserted into the crimp tool. In the second step, the wire is inserted into the terminal.
In the third step, the handles of the crimp tool are squeezed together, compressing and reshaping the terminal until it is cold-welded onto the wire. If executed properly, the middle of the crimp will be swaged or cold-formed. According to one of the crimp tool manufacturers, the development of standardized crimp tools and procedures occurred on this timeline. 1940's All terminations were soldered (Hard-wired). 1953 AMP introduced Crimp Barrel Terminals. 1957 Cannon Brothers experimented with Machined Contacts with Crimp Barrels. 1960 Buchanan introduced the MS3191-1 4 Indent Crimp Tool with a Ratchet. 1963 MS3191-1 was published as the first Crimp Tool Standard. 1965 MS3191-4 introduced by Daniels Manufacturing Corporation.
Crimp Tools: A wide variety of crimpers (a.k.a. crimp pliers) exist, and they are generally designed for a specific type and size of terminal.
How to connect wires and Reliable Crimp Connection with Crimping Tools. Crimping Solutions and the Good Crimping Guide. Use Hand Crimping Tools or Ratchet Crimping Tools with a Crimping Kit.